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5–20 TPH · Complete Plant Setup

Custom Pellet Plant (5–20 TPH)

Bespoke industrial pellet plant engineered to your exact requirements

Power

Custom — based on capacity

Floor Area

Custom — based on layout

Equipment

10 units

45–90 days

Commissioning time

8–15 persons

Operators needed

5–20 TPH

Capacity range

2 years

Equipment warranty

Plant & Equipment Images

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Overview

About This Plant

The Custom Pellet Plant is designed for industrial producers who require capacity, layout, or process configurations beyond our standard packages. We engineer the plant around your raw material, site constraints, daily production targets, and pellet quality specifications.

Custom plants range from 5 TPH to 20 TPH and above. Every component — from hammer mill sizing to dryer capacity, ring die selection, and packing line speed — is specified based on your feedstock analysis and operational requirements.

The supply package includes a complete civil layout plan, electrical single-line diagram, process flow documentation, and dedicated on-site commissioning support. Our engineering team stays engaged from specification through trial production.

Best suited for

Industrial producers needing capacity above 5 TPH
Biomass power plants requiring fuel supply reliability
Export-certified manufacturers with specific pellet grades
Enterprises with unique raw material or site constraints
Government and large-scale agro-industrial projects

Specifications

Technical Specifications

Capacity range
5 TPH to 20 TPH and above
Connected load
430 kW to 1,800 kW (capacity dependent)
Floor area required
3,400 to 12,000+ sq.ft
Shed height (minimum)
28–40 ft (layout dependent)
Pellet diameter
6 mm / 8 mm / 10 mm / custom die
Input moisture accepted
Up to 40% (with sized dryer)
Output moisture
Below 8%
Pellet bulk density
660–730 kg/m³
Raw material accepted
Specified per feedstock analysis
Automation level
Full PLC with SCADA option
Operators required
8–15 persons per shift
Power supply
11kV / 33kV HT connection typical

How it works

Production Process

01

Needs Assessment

We start with your raw material specs, daily output target, site area, and utility availability to define the plant configuration.

02

Engineering & Layout

Our team prepares a detailed equipment list, civil layout plan, and process flow diagram tailored to your site.

03

Equipment Supply

All machinery is sourced, inspected, and dispatched with full documentation. Lead times are confirmed at order stage.

04

Installation & Commissioning

Our technical team manages on-site installation, trial runs, and initial production batches to ensure the plant hits target output.

05

Handover & Support

Operator training is conducted on-site. Post-commissioning support is available for process optimisation and troubleshooting.

What's included

Key Features

Fully custom-engineered layout
Capacity from 5 TPH to 20 TPH
PLC automated operation
Export-grade pellet quality
Complete civil & electrical documentation
Dedicated commissioning team

Included Equipment(10 items)

Hammer MillRotary Drum DryerRing Die Pellet MillCounter-Flow CoolerVibrating ScreenerAutomatic Packing MachineDust Collection SystemPLC Control PanelBelt Conveyor SystemRaw Material Hopper

Common questions

Frequently Asked Questions

What capacities are available for a custom pellet plant?

Custom plants are engineered from 5 TPH up to 20 TPH and beyond. Capacity is determined by your daily output target, available raw material volume, and site constraints. We size every major component against your specific feedstock.

How does the custom plant design process work?

We begin with a needs assessment covering your raw material specification, moisture profile, output target, site area, and utility availability. From this we prepare an equipment list, civil layout, and process flow diagram before any order is placed.

Can a custom plant handle mixed or unusual biomass?

Yes. Feedstock analysis is the first step. Hammer mill screen sizing, dryer capacity, die specification, and conditioning are all selected based on the density, fibre structure, silica content, and moisture behaviour of your specific material.

What is the typical lead time for a custom pellet plant?

Equipment manufacturing and supply typically takes 60–90 days from order confirmation. Installation and commissioning adds a further 45–90 days depending on capacity and site readiness. Exact timelines are confirmed at order stage.

Is civil and electrical design included?

Yes. The supply package includes a complete civil layout plan with foundation details, electrical single-line diagram, cable schedule, and process flow documentation. Our engineering team coordinates with your civil contractor throughout.

Request a Quote

We respond within 48 working hours