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2 TPH · Complete Plant Setup

2 TPH Complete Pellet Plant

Industrial-scale output for serious pellet production businesses

Power

150-180 kW

Floor Area

1000-1200 sq.ft

Equipment

13 units

20–30 days

Commissioning time

4–6 persons

Operators needed

~32,000 kg

Output per 16hr shift

2 years

Equipment warranty

Plant & Equipment Images

2 TPH industrial biomass pellet plant India

2 TPH industrial production line

Horizontal ring die pellet mill 2 TPH

Horizontal ring die pellet mill — continuous operation design

Dust collection system biomass plant

Integrated dust collection across all processing stages

Overview

About This Plant

The 2 TPH Complete Pellet Plant is a fully automated industrial production line for businesses operating at commercial scale — supplying industrial consumers, power plants, or export markets where consistent quality and volume are non-negotiable.

At this capacity, the plant uses a horizontal ring die pellet mill — the preferred choice for high-volume biomass processing. The entire line is designed for continuous 16–20 hour daily operation with minimal manual intervention, supported by automated conveying, feeding, and packing systems.

This setup includes a comprehensive dust collection system across all processing stages, making it compliant with standard industrial hygiene requirements. Civil work guidelines and electrical layout drawings are provided as part of the supply package.

Best suited for

Commercial pellet manufacturers
Biomass power plant fuel suppliers
Export-oriented production units
Large agro-industrial complexes
Industrial boiler fuel replacement projects

Specifications

Technical Specifications

Rated output
2,000 kg/hr (2 TPH)
Connected load
230–250 kW
Floor area required
2,360–2,696 sq.ft
Shed height (minimum)
22–25 ft
Pellet diameter
6 mm / 8 mm / 10 mm
Input moisture accepted
Up to 30%
Output moisture
Below 8%
Pellet bulk density
650–700 kg/m³
Raw material accepted
Wood waste, sawdust, paddy straw, bagasse, agro-residue
Typical daily output
32–40 tonnes (16–20 hr)
Operators required
4–6 persons per shift
Power supply
415V, 3-phase, 50Hz

How it works

Production Process

01

Bulk Material Intake

Raw biomass is received, weighed, and fed into the processing line via belt conveyor systems with automated speed control.

02

Size Reduction

Industrial hammer mill crushes material to uniform particle size. Multiple hammer configurations available depending on biomass type.

03

Drying

Large-capacity rotary drum dryer with automated temperature and moisture monitoring ensures consistent input to the pellet mill.

04

Pelletisation

Horizontal ring die pellet mill delivers high-density pellets at continuous throughput. Die and roller assemblies are designed for extended life.

05

Post-Processing

Integrated cooling, screening, and conveying line feeds directly into automatic packing with batch counting and bag sealing.

What's included

Key Features

Fully automated production line
High-capacity industrial equipment
Comprehensive safety features
3-year warranty
Dedicated technical support
Optional: Remote monitoring system

Included Equipment(13 items)

Horizontal Ring Die Pellet Mill (2 TPD)Heavy-Duty Hammer MillRotary Drum DryerCounter-Flow CoolerBelt Conveyor System (5 units)Screw Conveyor (2 units)Bucket ElevatorVibrating ScreenerAutomatic Packing Machine (2 units)Dust Collection SystemRaw Material Storage SiloProduct Storage SiloAdvanced PLC Control System

Common questions

Frequently Asked Questions

What is the daily production capacity of a 2 TPH pellet plant?

A 2 TPH plant produces 2,000 kg of pellets per hour. Designed for 16–20 hour continuous operation, daily output typically ranges from 32 to 40 tonnes depending on shift pattern and raw material availability.

Why does a 2 TPH plant use a horizontal ring die mill?

Horizontal ring die mills handle higher throughput with better die and roller life at this capacity. They deliver more consistent pellet density under continuous load and require less frequent shutdown for maintenance compared with vertical or flat die configurations.

What is the power requirement for a 2 TPH pellet plant?

Connected load is 230–250 kW. The pellet mill accounts for the largest share, followed by the hammer mill and dryer blower. A dedicated 415V three-phase connection with appropriate transformer capacity is required.

Is dust collection included in the 2 TPH plant?

Yes. A cyclone dust collection system is integrated across the grinding, drying, and cooling stages. This maintains air quality inside the plant, reduces material loss, and helps meet standard industrial hygiene requirements.

What documentation is provided with the plant?

The supply package includes a civil layout plan, electrical single-line diagram, process flow diagram, equipment manuals, and a commissioning checklist. Our team is on-site throughout installation and trial production.

Request a Quote

We respond within 48 working hours