5 TPH Complete Pellet Plant
Large-scale industrial facility for export and high-volume markets
Power
300-350 kW
Floor Area
2000-2500 sq.ft
Equipment
14 units
30–45 days
Commissioning time
6–10 persons
Operators needed
~100,000 kg
Output per 20hr shift
2 years
Equipment warranty
Plant & Equipment Images
5 TPH industrial plant — high-volume continuous production
Large-format ring die mill for sustained high-throughput
High-speed automatic packing and conveying system
Overview
About This Plant
The 5 TPH Complete Pellet Plant is our largest pre-configured production line, engineered for industrial-scale biomass processing for producers supplying high-volume industrial consumers, power utilities, or international export markets where consistent quality, output reliability, and certifiable pellet specifications are required.
This plant operates as a continuous production facility with automated controls throughout the processing chain. It is suitable for running three-shift operations with significant annual production capacity depending on raw material availability and operational efficiency.
The 5 TPH line is supplied with a complete civil layout plan, electrical single-line diagram, and process flow documentation. Our commissioning team is on-site for the full duration of trial runs and initial production batches.
Best suited for
Specifications
Technical Specifications
- Rated output
- 5,000 kg/hr (5 TPH)
- Connected load
- 430–460 kW
- Floor area required
- 3,372–3,709 sq.ft
- Shed height (minimum)
- 28–32 ft
- Pellet diameter
- 6 mm / 8 mm / 10 mm
- Input moisture accepted
- Up to 35%
- Output moisture
- Below 8%
- Pellet bulk density
- 660–720 kg/m³
- Raw material accepted
- Wood chips, sawdust, paddy straw, bagasse, mixed biomass
- Typical daily output
- 100–120 tonnes (20–24 hr)
- Operators required
- 6–10 persons per shift
- Power supply
- 415V / 11kV, 3-phase, 50Hz
How it works
Production Process
Raw Material Handling
Automated bulk receiving, weighing, and conveyor feeding systems handle large daily biomass volumes with minimal manual handling.
Primary Processing
High-capacity hammer mill with variable-speed drive processes diverse biomass types. Magnetic separation removes tramp metal before the mill.
Industrial Drying
Multi-pass rotary drum dryer with automated PLC control maintains precise moisture targets regardless of incoming material variability.
High-Capacity Pelletisation
Large-format horizontal ring die pellet mills ensure sustained throughput. Die temperature monitoring and automatic lubrication included.
Finishing & Dispatch
Industrial cooling, multi-deck screening, and high-speed automatic packing lines prepare finished product for bulk or bagged dispatch.
What's included
Key Features
Included Equipment(14 items)
Common questions
Frequently Asked Questions
What is the annual production capacity of a 5 TPH pellet plant?
Running three shifts with 300 operating days per year, a 5 TPH plant can produce approximately 30,000 to 36,000 tonnes annually. Actual output depends on raw material availability, maintenance schedules, and operating efficiency.
Is a 5 TPH plant suitable for export-grade pellet production?
Yes. The plant is configured to produce pellets meeting common export specifications for bulk density, moisture, fines content, and durability. Multi-deck screening and controlled cooling ensure consistent product grade batch to batch.
What electrical infrastructure is needed for a 5 TPH plant?
Connected load is 430–460 kW. Depending on site conditions, either a 415V three-phase supply with adequate transformer capacity or an 11kV HT connection with dedicated substation is recommended. Our electrical drawings specify requirements site by site.
How is raw material handled at this scale?
The plant uses automated bulk receiving with weighing and conveyor feeding. Magnetic separation removes tramp metal before the hammer mill. This minimises manual handling and protects downstream equipment from damage.
What ongoing support is provided after commissioning?
Operator training is conducted on-site during commissioning. Post-commissioning we remain engaged for process optimisation, troubleshooting, spare parts supply, and die replacement scheduling as production ramps up.
Request a Quote
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