Back
500 kg/hr · Complete Plant Setup

500 kg/hr Complete Pellet Plant

Mid-scale production for growing biomass businesses

Power

75-85 kW

Floor Area

400-500 sq.ft

Equipment

9 units

10–15 days

Commissioning time

3–4 persons

Operators needed

~8,000 kg

Output per 2 shifts

2 years

Equipment warranty

Plant & Equipment Images

500kg pellet plant

500 kg/hr plant — ring die technology for higher efficiency

Ring die pellet mill

Vertical ring die pellet mill — commercial grade performance

Cooling system

Counter-flow cooler for pellet hardening

Overview

About This Plant

The 500 kg/hr Complete Pellet Plant bridges the gap between entry-level and industrial-scale production. It is suited for businesses that have validated their market, have a reliable biomass supply chain, and are ready to increase throughput.

This plant uses a ring die pellet mill — a step up from flat die technology — which offers higher efficiency, better pellet density, and lower maintenance downtime during extended production runs. The ring die configuration is preferred for commercial operations processing mixed or harder biomass feedstocks.

The 500 kg/hr line is engineered for two-shift operation, allowing you to produce up to 8,000 kg per day with adequate raw material supply.

Best suited for

Established biomass suppliers scaling up
Agro-industrial clusters with shared raw material
Export-oriented pellet producers
Businesses replacing coal with pellets for captive use
State or central government biomass programmes

How it works

Production Process

01

Raw Material Preparation

Wood waste or agro-residue is crushed in the hammer mill and conditioned for uniform particle distribution.

02

Drying

The industrial rotary drum dryer processes material at higher throughput, maintaining consistent moisture across the batch.

03

Pelletisation

The vertical ring die pellet mill produces dense, high-quality pellets suitable for industrial boilers and export specifications.

04

Cooling

Counter-flow cooler rapidly reduces pellet temperature while preserving surface hardness and reducing moisture to under 10%.

05

Screening & Packing

Vibrating screener removes fines, and the automatic packing line bags finished product for storage or dispatch.

What's included

Key Features

Automated process control
Higher efficiency ring die technology
2-year warranty
After-sales support
Energy-efficient design

Included Equipment(9 items)

Vertical Ring Die Pellet Mill (500 kg/hr)Wood Hammer Mill CrusherRotary Drum Dryer (optional)Counter-Flow CoolerBelt Conveyor System (3 units)Vibrating ScreenerAutomatic Packing MachineDust Collection SystemPLC Control System

Request a Quote

We respond within 48 working hours