Biomass Guide

What are biomass pellets?

Biomass pellets are small, dense cylinders of compressed organic material — sawdust, wood, and crop residue — used as a clean, renewable solid fuel. They pack more energy into less space than raw biomass and burn cleaner than coal.

6 min readUpdated June 2026
What are biomass pellets?
Energy value
up to 4,800kcal/kg
In short

Biomass pellets are 6–12 mm compressed cylinders made from dried, ground biomass. They hold 3,800–4,800 kcal/kg of energy, carry under 10% moisture, and serve as a renewable replacement for coal and furnace oil in boilers, kilns, and power plants.

What exactly is a biomass pellet?

A biomass pellet is a small, hard cylinder of organic material that has been dried, ground, and compressed under high pressure. The heat of compression releases lignin — a natural resin in plant tissue — which sets as the pellet cools and holds it together without any added glue or chemical binder.

The result is a fuel that is uniform, dry, and energy-dense. Because every pellet is roughly the same size and moisture level, it burns far more predictably than loose biomass and can be fed automatically into modern combustion systems.

What are biomass pellets made from?

Almost any dry agricultural or forestry residue can be pelletised. In India, the most common feedstocks are by-products that would otherwise be burned in the open or left to waste:

Sawdust & wood shavingsRice husk & rice strawWheat strawGroundnut shellsMustard & cotton stalkBagasseBamboo dustForestry residue

How biomass pellets are made

Pelletising follows a fixed sequence — each step prepares the material for the next:

  1. 1

    Collection & drying

    Raw biomass is gathered and dried to below 12% moisture so it binds and burns predictably.

  2. 2

    Grinding

    A hammer mill reduces the material to a fine, uniform particle size ready for densification.

  3. 3

    Conditioning

    Controlled heat and moisture soften the lignin — the plant's own natural binder.

  4. 4

    Pelletising

    A pellet mill forces the material through a steel die under high pressure, forming dense cylinders.

  5. 5

    Cooling & screening

    Pellets are cooled to harden, then screened to remove fines for a clean, consistent product.

  6. 6

    Packing

    Finished pellets are bagged or supplied in bulk, ready to fire in boilers, kilns, and gasifiers.

Biomass pellets being produced in a pellet mill

Key properties at a glance

These four numbers decide how a pellet performs and what it's worth. Exact figures vary with feedstock and grade.

3,800–4,800kcal/kg

Calorific value

Higher for wood, lower for agro-residue

< 10%

Moisture content

Far drier than raw biomass

1–10%

Ash content

Under 1.5% for clean wood pellets

600–700kg/m³

Bulk density

Compact to store and transport

Why industries are switching

Renewable & low-carbon

Made from waste biomass that would otherwise be burned in fields or sent to landfill.

High, consistent energy

Uniform size and low moisture give a steady, efficient burn versus loose biomass.

Easy to store & handle

Dense, free-flowing, and compact — they ship and stack far more efficiently than briquettes or raw fuel.

Cost-effective fuel

A competitive, price-stable alternative to coal and furnace oil for thermal needs.

Cleaner combustion

Lower ash and emissions than coal, helping plants meet pollution-control norms.

Drop-in for boilers

Work in most existing biomass and multi-fuel boilers with little or no modification.

Where biomass pellets are used

From heavy industry to mushroom farms, pellets show up wherever clean, controllable heat — or a consistent organic substrate — is needed.

Industrial steam boilersBrick & ceramic kilnsTextile & dyeing unitsFood & dairy processingBiomass power & co-firingGasifiersDomestic & commercial heatingMushroom substrate base

Pellets vs other fuels

How biomass pellets stack up against briquettes, raw biomass, and coal on the factors that matter most.

FuelSizeMoistureFeedingBest for
Biomass pelletsRecommended6–12 mm< 10%Fully automaticBoilers, gasifiers, co-firing
Biomass briquettes60–90 mm< 12%Manual / semi-autoBulk furnaces, kilns
Raw biomassLoose / irregular20–50%ManualLow-efficiency burning
CoalLumpsVariableMechanicalHigh-emission heat
Looking for biomass pellets?

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Frequently asked questions

What are biomass pellets made of?
They're made from dried, ground agricultural and forestry residues — sawdust, rice husk, wheat straw, groundnut shells, bagasse, and similar by-products. The material's own lignin binds the pellet under pressure, so no glue or chemical binder is added.
What is the calorific value of biomass pellets?
Most biomass pellets fall between 3,800 and 4,800 kcal/kg. Wood pellets sit at the higher end (around 4,000–4,800 kcal/kg), while agro-residue pellets are typically a little lower. The exact figure depends on feedstock, moisture, and ash content.
Are biomass pellets better than coal?
For most thermal users, yes — pellets are renewable, far lower in ash and sulphur emissions, and help meet pollution-control norms. Coal can carry more energy per kilogram, but pellets burn cleaner and drop into many existing boilers.
What size are biomass pellets?
Standard biomass pellets are 6–12 mm in diameter and 10–30 mm long. That uniform size is what lets them flow and feed automatically into modern boilers and gasifiers.
Can biomass pellets be used in existing boilers?
In most cases, yes. Biomass and multi-fuel boilers typically run on pellets with little or no modification. Coal or oil-fired systems may need a pellet burner or feed retrofit — our team can advise based on your setup.